Expleo

• Dimensional Maturation & Build integrity Engineer + Lead

Job Locations
IN-MH-Pune
Job area
Engineers & Technicians
Employment type
Permanent
Workplace
Hybrid
ID
2025-41762

Overview

As an Automotive engineer, you will be part of the team who are transforming the future of mobility industry by developing solutions for autonomous vehicles, electric mobility, and digitalisation. Join us to help the global automotive giants to optimise performance and sustainability through continuous innovation. You will have the opportunity to work on projects that integrate the latest technologies to enhance vehicle safety, efficiency, and environmental impact.

Make a direct impact on creating safer, smarter, and greener transportation solutions that will define the automotive industry of tomorrow.

 

Expleo is the home of bold and reliable minds. With more than 50 years of experience in developing complex products, optimising manufacturing processes, and ensuring the quality of information systems, Expleo boasts an extensive global footprint, powered by 19,000 highly skilled experts delivering value in 30 countries.

Our efforts in creating a supportive and inclusive workplace in India have earned us some key recognitions:

  • 'Great Place to Work' certification for building a supportive, engaging environment.
  • 'Progressive Place to Work,' by ET Now, for our dedication to innovation and inclusive workplace policies.
  • 'Best Organizations for Women,' by ET Now, for empowering women by providing equal opportunities, supporting professional development and promoting inclusive leadership.

Responsibilities

 Responsible for dimensional control and maturation of Body-in-White (BIW) and
stamping components.
 Ensure the accuracy and consistency of part dimensions throughout the production
process.
 Work closely with the design and manufacturing teams to address any dimensional
issues during the maturation phase.
 Perform and review dimensional checks, measurements, and verification processes.
 Identify and resolve issues related to part fitment, tolerances, and alignment during
production.
 Report and track progress, challenges, and improvements in dimensional quality.
 Manage and oversee the maturation process for BIW & General Assembly (GA) components.
 Ensure all assembly dimensions are met per design specifications.
 Collaborate with the design, engineering, and assembly teams to troubleshoot and
resolve dimensional issues.
 Conduct regular quality checks and audits on assembled components to ensure proper
fit and alignment.
 Track and report the maturation status of the BIW & GA components.
 Address any issues arising from the BIW & GA assembly processes that could affect part functionality or fitment

 

Key Accountabilities - 

 

- Perform a physical review of checking fixtures and provide feedback to ensure the fixtures are aligned with the dimensional requirements.

- Participate in the dimensional checking of change content parts (Fender, Front Door, Rear Door, and Tailgate Assembly) in the checking fixtures.

- Analyze the part checking reports and provide feedback, ensuring any dimensional discrepancies are addressed promptly

- Collaborate with key stakeholders (e.g., design, production, quality teams) to find and implement resolutions to any dimensional issues encountered during the maturation process.

- Provide feedback and suggestions related to the process, particularly for closures like welding and hemming assemblies during slow build phases

-Review inspection reports for closure assemblies (welding & hemming) and formulate action plans to address any issues identified

- Support the team in the implementation of the action plans to
address any dimensional concerns.

- Verify the effectiveness of implemented actions in improving dimensional quality, specifically during checking fixture (CF) evaluations

- Participate in the part-to-part and part-to-master analysis using the E-Cube system, and analyze the E-Cube part checking reports.
- Provide feedback to stakeholders based on the results of E-Cube checks.

- Suggest and participate in change content part coordinate builds on the vehicle.

-Review and analyze the results of these coordinate builds, and develop action plans based on the findings.

-Verify the effectiveness of the implemented actions at the Checking Fixture (CF), E-Cube, and vehicle levels to ensure
dimensional issues are resolved

Qualifications

BE/B. Tech in Mechanical/Production/ Automotive Engineering

Essential skills

  • Software package capabilities
  • Teamcenter Vis Mock-Up 
  • Catia V5
  • Microsoft Project, Power Point, Excel, Word etc.
  • ASME Y14.5 GD&T Standard
  • Automotive BIW & General Assembly Process Knowledge 
  • Should have experience in Body Components /Interior Trims/Exterior Trims domains
  • Should have good working knowledge of GD&T & Tolerance Stack up Analysis.
  • Should have knowledge of 1D, 2D stack up & 3D dimensional variation analysis.
  • Hand on experience on Catia V5/Teamcenter
  • Basic understanding of CAD and Design for Manufacturing
  • Knowledge of Jigs, fixtures & process used in Body Area preferred.

Desired skills

  • Excellent communication skills, and ability to communicate at all levels.

Experience

  • Minimum of 6-8 years of experience ( Engineer ) & 10-12 years of experience ( Lead )

Benefits

  • Collaborative working environment – We stand shoulder to shoulder with our clients and our peers, developing solutions that create a sustainable today and tomorrow.
  • Continuous learning - Our Learning & Leadership Development team has established a world-class learning ecosystem that enables you to acquire and develop the right skills by delivering a suite of accredited training courses.
  • Global organisation - We provide solutions to leading brands from various sectors, giving you the opportunity to work with top-tier companies providing impactful solutions to our customers’ customers.

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