Expleo

Dimensional, Variation & Convergence Engineer

Job Locations
IN-TN-Chennai
Job area
Engineers & Technicians
Employment type
Permanent or Fixed Term Contract
Workplace
Hybrid
ID
2025-45748

Overview

As an Automotive engineer, you will be part of the team who are transforming the future of mobility industry by developing solutions for autonomous vehicles, electric mobility, and digitalisation. Join us to help the global automotive giants to optimise performance and sustainability through continuous innovation. You will have the opportunity to work on projects that integrate the latest technologies to enhance vehicle safety, efficiency, and environmental impact.

Make a direct impact on creating safer, smarter, and greener transportation solutions that will define the automotive industry of tomorrow.

 

Expleo is the home of bold and reliable minds. With more than 50 years of experience in developing complex products, optimising manufacturing processes, and ensuring the quality of information systems, Expleo boasts an extensive global footprint, powered by 19,000 highly skilled experts delivering value in 30 countries.

Our efforts in creating a supportive and inclusive workplace in India have earned us some key recognitions:

  • 'Great Place to Work' certification for building a supportive, engaging environment.
  • 'Progressive Place to Work,' by ET Now, for our dedication to innovation and inclusive workplace policies.
  • 'Best Organizations for Women,' by ET Now, for empowering women by providing equal opportunities, supporting professional development and promoting inclusive leadership.

 

Responsibilities

Responsible for complete Exterior / Interior dimensional engineering support for the assigned parts/system from initial design phase to Launch phase which includes,
• Understand the function/assembly/manufacturing process.
• Understand the BO and functional requirements.
• Decide PLP/Datum scheme for parts/sub-assemblies to achieve part assembly, gap and flush and functional requirement.
• Define and create drawing/ critical functional characteristics in CAD tool / excel.
• Review supplier GD&T report.
• Converge the GD&T with supplier to meet gap and flush and functional requirements.
• Review supplier part inspection plan.
• Perform stackup studies(RSS/VSA) and provide suggestions and proposals.
• Propose and converge design or tolerance to meet the gap and flush / functional requirements.
• Create measurement road map / review the supplier part inspection plan.
• Review gauge design concept.
• Analyze measurement data.
• Sign-Off Tooling, tolerance concession agreement, and PPAP approval.
• Support Vehicle builds, plant issues and provide solutions.
• Document lessons learnt and best practices.
• Provide process/design standardization.

Qualifications

BE

Essential skills

Should have hand on experience in Exterior and interior trim parts for datum and tolerances.
Should have hands on experience on ASME / ISO GD&T standard.
Should have hands on experience on Nx or Catia CAD tool.
Should have hands on experience on Teamcenter or PLM Application.
Should have hands on experience on RSS stack up studies.
Should have knowledge on 3DCS or Vis VSA is added advantage.
Should have knowledge on Gauge and fixtures concept design.
Should have knowledge on CMM measurement.
Should have knowledge on plastic parts and manufacturing process.
Should have knowledge on statistical process control and measurement data analysis.
Should have knowledge on product development process.
Good Communication skill.

Desired skills

Geometric Dimensioning and Tolerancing, Vehicle Exterior / Interior system knowledge, stack up analysis, VSA/3DCS experience, NX/Catia tool, Part inspection methods, Measurement Data analysis, Vehicle Gap and Flush requirements, PLM/Teamcenter

Experience

6 -8 years

Benefits

  • Collaborative working environment – We stand shoulder to shoulder with our clients and our peers, developing solutions that create a sustainable today and tomorrow.
  • Continuous learning - Our Learning & Leadership Development team has established a world-class learning ecosystem that enables you to acquire and develop the right skills by delivering a suite of accredited training courses.
  • Global organisation - We provide solutions to leading brands from various sectors, giving you the opportunity to work with top-tier companies providing impactful solutions to our customers’ customers.

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