Design Engineer Mechanical - Automotive Systems

We are seeking a Mechanical Design Engineer with experience in automotive mechatronics systems to support the design and development of components related to sensing, control, and cockpit electronic systems. The role involves end-to-end CAD design, detailing, and validation support for components manufactured through casting and plastic injection molding processes, with a strong focus on design for manufacturing (DFM), design for assembly (DFA), and thermal management.

Responsibilities

• Develop parametric 3D models using CAD tools (e.g., CATIA V5 / 3DEXPERIENCE) for plastic and casting components
• Create and manage complex assemblies using structured design methodologies (e.g., skeleton-based modeling)
• Perform detailed part design aligned with DFM and DFA principles
• Generate 2D drawings and 3D annotations (GD&T) suitable for production release
• Conduct tolerance stack-up analysis using industry tools (e.g., 3DCS or equivalent)
• Design and optimize thermal management components such as heat sinks and enclosures
• Ensure CAD data quality through self-checks and adherence to modeling standards
• Collaborate with cross-functional teams including manufacturing, validation, and suppliers
• Manage and maintain design data within PLM systems
• Deliver tasks within defined timelines and effort estimates

• Qualifications

  • Bachelor’s degree in Mechanical Engineering or related field
  • Strong understanding of automotive product development lifecycle
  • Familiarity with manufacturing processes such as injection molding and casting

Essential Skills

• Proficiency in CATIA V5 / 3DEXPERIENCE (Part Design, Assembly, Drafting)
• Strong knowledge of parametric modeling techniques and structured design approaches
• Expertise in GD&T and engineering drawing standards
• Experience in tolerance stack-up analysis
• Understanding of thermal management in electronic/mechatronic systems
• Knowledge of DFM and DFA principles
• Experience working with PLM systems
• Good communication and problem-solving skills

• 4–5 years of experience in mechanical design within the automotive domain
• Experience in designing components related to one or more of the following systems is preferred:
  • Camera and sensing systems (e.g., vision modules, radar, ultrasonic sensors)
  • Electronic control units (ECUs), domain/zonal controllers
  • Cockpit and display systems (e.g., instrument clusters, HUDs)
• Hands-on experience in working with plastic and casting components in production environments